High Quality Paint and Pigment Automatic Paint Coating Machine for Surface Protection Treatment of Workpieces
1. Company introduction Our company is a professional manufacturer of automatic spraying equipment, mainly producing aut
Basic Info.
Model NO. | ZM-DISC |
Method Type | Automatic |
Condition | New |
Frequency | 50Hz |
Effective Travel | 1-3m(Customizab) |
Max Work Weight | 200kg |
Color | Yellow and White Can Also Be Customized |
Model No. | 750W |
Transport Package | Wooden Case |
Specification | 800× 800× 2200-4200mm |
Trademark | zhangmeng |
Origin | Zhejiang, China |
HS Code | 8424899990 |
Production Capacity | 3000 |
Product Description
1. Company introduction
Our company is a professional manufacturer of automatic spraying equipment, mainly producing automatic spraying equipment, mechanical automation instead of traditional manual spraying, there has been the formation of mass production of reciprocating machines, spray guns, robots, etc., but also according to the requirements of custom non-standard automated machinery, assembly line, etc., our company has been established for 16 years, involving various fields, there are a large number of successful case study video can be drawn on.
DISC six component systems
Reciprocating System: Spraying Reciprocator
Spraying system: High pressure DISC head
Electrostatic system: high pressure electrostatic box
Oil delivery system: gear pump
Control system: under central control
Piping system: explosion-proof oil pipe, explosion-proof air pipe
Advantages of automatic electrostatic spraying machine.
(1) Save paint, save 30%-50% of paint than traditional manual, greatly improved industry advantages.
(2) 2-3 times faster than the manual spray gun.
(3) Stable and high quality spraying quality, the disc is painted finely and evenly.
(4) mechanical working hours are not limited, workers overtime will have mood swings, mechanized for easy management
(5) Reciprocating machine adopts frequency control, which can precisely control the speed of reciprocation.
(6) The paint is precisely conveyed by gear pump to ensure the stable conveyance of paint.
(7) Static electricity adopts double-adjustment high-voltage static electricity to ensure the stable emission of static electricity.
(8) The above supporting units of stable and accurate controllability, and then through the total control of the PLC programming control unit, can meet the spraying needs of different products, can satisfy both large-area plane spraying, and can also realize the shaped parts with more dead corners. Especially the manufacturers of small parts with many dead corners like it.
(9) The machine, in addition to consumables, all products are guaranteed for one year and can be used with confidence.
(10) Our company has a large number of successful cases to learn from and observe.
Main component units and performance: | |||||
1 | Twinturbineatomizerheadmodule | 1 group | |||
Drive mode: pneumatic double turbo | |||||
Diameter X length (mm): 220X850 | |||||
Atomizing disk (mm): Φ180mm | |||||
Rotation speed (disc diameter 180mm): 25000rpm | |||||
Air consumption: 0.8Nm3/min | |||||
2 | Electrostatic high voltage generator module (0-120KV adjustable) | 1 group | |||
High voltage output: automatic boost, constant voltage output. | |||||
Safety measures: automatic detection of current changes, reflex protection circuit characteristics, no spark generation | |||||
Input voltage: 220VAC, 50Hz | |||||
Output voltage: Max. 100KV (max. 120KV), negative polarity, adjustable; stable performance, long service life. | |||||
Output current: Max.300mA, adjustable. | |||||
With automatic safety protection function: the transient voltage and current will automatically jump off, and manual re-setting is required when starting; with automatic protection safety measures | |||||
Applicable environment: 0-40 degrees Celsius. | |||||
3 | PrecisionGearPumpCoatingSupply Module | 1 group | |||
Applicable paints: Plain paint, metallic paint, etc. are suitable. | |||||
Flow rate monitoring: Current flow rate is displayed on the man-machine interface. | |||||
Gear pump specification: 3cc/rpm; | |||||
Drive device: Three-phase AC motor. | |||||
Flow control method: Inverter control, TECO brand. | |||||
Paint flow adjustment: set on the human-machine interface, linear stepless adjustment. | |||||
4 | Verticalreciprocatingmachinemodule | 1 group | |||
Track structure:Straight track | |||||
Maximum travel: mm; (to be determined) | |||||
Running speed: 45m/min. | |||||
Drive motor: three-phase AC motor. | |||||
multi-segment speed: 4-8 segment speed variation | |||||
control mode: inverter control. | |||||
rated voltage: 220V, 50Hz. | |||||
effective load: about 200Kg. | |||||
5 | Central control box | 1 group | |||
Operationmode: 7-inch monochrome human-machine interface | |||||
Storage capacity: 40 sets of spraying programs | |||||
Control mode: PLC | |||||
Safetyinterlock:interlockwithoutputlineandthrough-side system | |||||
Operating voltage: 220V AC, 50Hz | |||||
Alarm mode: buzzer sound alarm | |||||
Air heater: 1 set | |||||
Function Description. 1. All spraying conditions are set on the human-machine interface, except for the spraying plate speed which is not set manually, and the time type is managed digitally. 2. 8-step speed control in the lift's effective stroke 3. Static voltage control and display 4. Gear pump flow control and display 5. Cleaning control 6. 4-8 stage change control of paint volume in effective stroke (save 10-20% compared with traditional control) | |||||
6 | Installation Materials | 1 group | |||
Special leak-proof double-layer oil pipe | |||||
Air lines. | |||||
Other installation materials. | |||||
7 | Installationandcommissioning,education, mass production introduction, warranty | 1 group | |||
Pre-assembly and testing of equipment before leaving the factory. | |||||
On-site equipment assembly and testing. | |||||
Program instruction and debugging of customer workpieces. | |||||
Trainingofcustomertechniciansinoperation,maintenance and repair. | |||||
Introduction of a product into mass production. | |||||
One-yearwarrantyfornon-consumablepartsofthe entire equipment. | |||||
Life-long "escort" quality after-sales service. |
Our company's annual production is more than 3000 sets, to provide services to customers around the world, has formed an assembly line mode of operation, in the pre-sale, sale, after-sales process have a complete set of processes, scale and system management to ensure that each customer purchase.
4. After-sales guarantee:
(1) 16 years of business has delivered tens of thousands of sets of equipment around the world, how to ensure that after-sales? First of all, our company's products are modular components, each unit is an independent individual, quick unplug can be replaced, no need for home service, only the user can operate their own.
(2) We have a professional team, 24/7 guarantee one-on-one fast docking, feedback.
(3) Packaging: As long as it is exported, we all use fumigated wood packaging to avoid damage.
(4)Exhibition
(5) Product presentation
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